Sisteme de cofraje
 

AluStar

 

Cofrajul pentru diafragme

Uşor şi multifuncţional

AluStar este cofrajul cu rame din aluminiu versatil şi uşor, reprezentând completarea de sistem independentă de macara din familia StarTec/AluStar. Sistemul asigură o execuţie rapidă chiar şi fără macara. Cel mai mare panou 270/90 cântăreşte numai 65 kg. Acest lucru este apreciat atât de întreprinderile mici şi mijlocii, cât şi de cele mari, cu următoarele domenii de utilizare:

  • construcţii de locuinţe
  • construcţii industriale
  • şantiere fără spaţiu de amplasarea macaralei
  • lucrări de consolidare şi renovare
  • puţuri, canale, silozuri, rezervoare şi subzidiri
  • partiuri complexe

Panouri

CARACTERISTICI

AVANTAJE

  • înălţimi ale panourilor de 270 şi 135 cm, lăţimi ale panourilor de la 90 până la 20 cm
  1. minimizarea zonelor de completare
  2. ajustare rapidă la geometria planurilor
  • colţuri interioare şi exterioare de 90° şi 135° şi colţ articulat cu dispozitiv de blocare pentru unghiuri frecvente, între 60° şi 180°
  1. toate configuraţiile de colţ pot fi realizate cu panouri standard
  • panoul având dimensiunile cele mai mari de 270/90 cu foaie cofrantă alkus cântăreşte doar 65 kg
  1. panourile pot fi uşor montate manual de către două persoane
 

Presiunea betonului

 CARACTERISTICI

AVANTAJE

  • rezistenţa admisibilă la presiune a betonului proaspăt (DIN 18218) pe toată suprafaţa 60 kN/m²
  1. betonare la înălţimea elementului, posibilă independent de reţeta de preparare a betonului, consistenţa betonului şi condiţiile meteorologice, fără a se lua în considerare viteza de betonare  
 

Rama

CARACTERISTICI

AVANTAJE

  • ramă din profile din aluminiu închise, cu 2 camere
  1. rigiditate sporită la torsiune, durată de viaţă sporită, greutate mică
  • vopsire în câmp electrostatic, rezistentă la zgârieturi şi lovituri 
  1. proces de curăţare redus datorită aderenţei scăzute a betonului
 

Profil multifuncţional

 CARACTERISTICI

AVANTAJE

  • profil multifuncţional MEVA ce corespunde cerinţelor practice, cu piuliţe sudate (filet Dywidag)
  1. prindere simplă a accesoriilor, ca de exemplu popilor şi a riglelor de aliniere, a consolelor de lucru, etc.
 

Găuri de ancoraj, îmbinări ale panourilor

 CARACTERISTICI

AVANTAJE

  • gaura de ancoraj cu bucşă conică din oţel, sudată pe ambele părţi
  1. uşurinţă la utilizarea tiranţilor DW 15
  2. durată de viaţă sporită
  3. este posibilă ancorarea şi la cofrajele înclinate
  • poziţia găurii de ancoraj: 2 x pe înălţime panou; gaură de ancoraj centrată la înălţime panou 135
  1. optimizat şi pentru montarea panourilor aflate în poziţie orizontală, ca de exemplu la fundaţii etc. 
  • un tensor la nivelul punctului de îmbinare al elementelor, la utilizarea pentru fundaţii
  1. poziţie superioară a găurii de ancoraj în beton – nu este nevoie
  • îmbinarea panourilor cu cleştele conceput de firma MEVA: o singură piesă, numai 2 kg
  1. economie de timp la montaj: sunt de ajuns câteva lovituri de ciocan pentru a obţine o îmbinare continuă, strânsă şi alinierea fără decalaje a panourilor
  2. fără accesorii individuale ce pot fi pierdute, putând fi montat cu o mână şi de pe scară
 
 

AS-panels

AS-panelsZoom
Construction height 12 cm, frame profile width 40 mm, two tie holes per panel height 270 cm, one tie hole per panel height 135 cm and centred tie hole in top and bottom profile. Absolute compatibility with StarTec-panels. The frames of AS-panels are made of closed 2-chamber aluminium profiles and are torsion-proof, easy to clean thanks to a plastic coating. AS-panels are standardly fitted with alkus AL 17 all-plastic forming face. All-around grooves and AS-assembly locks guarantee a tight and perfectly aligned panel connection. Conical anchor sleeves are weld into the frames. Multi-function profiles allow for an easy, fast and safe attachment of accessories.

Multi-purpose panel

Multi-purpose panelZoom
StarTec-panel with perforated profiles to be used as column formwork or to concrete pilasters, stop ends, connections to existing walls, corner configurations, etc., is used in connection with stop end fixture 23/40.

AS-inside corner

AS-inside cornerZoom
aluminium, plastic-coated, for 90° corner configurations. Side length 25 cm, with tie holes.

AS-outside corner

AS-outside cornerZoom
aluminium, plastic-coated, together with AS-panels and AS-assembly locks it provides a tight outside corner assembly for 90° angles.

AS-inside corner 135°

AS-inside corner 135°
aluminium, plastic-coated, for 135° corner configurations. Side length 15 cm, with tie holes.

AS-outside corner 135°

AS-outside corner 135°
aluminium, plastic-coated. Outside corner with tie holes suited for 135° corner configurations, side length 25 cm.

AS-hinged inside corner

AS-hinged inside cornerZoom
steel construction with steel sheeting, state-of-the-art surface coating. Side length 30 cm, adjustable angle 60°-180°.

AS-hinged outside corner

AS-hinged outside cornerZoom
steel construction with steel sheeting, state-of-the-art surface coating. Side length 7,5 cm, adjustable angle 60°-180°.

ST stripping corner

ST stripping cornerZoom
Steel construction with steel sheeting, state-of-the-art surface coating, side length 25 cm, with tie holes. When the bell-crank lever is pushed upwards with a crowbar, the corner is removed 17,5 mm away from the concrete and the formwork 35 mm away from the concrete on both sides.

AS-radius panel

AS-radius panelZoom
steel construction with steel sheeting, state-of-the-art surface coating. Enhances the applicaton range of AluStar and StarTec formwork to a polygonal formwork.

AS-tensioning bow

AS-tensioning bowZoom
to take up the anchor load when forming polygonal constructions with radius panels.

AS-assembly lock

AS-assembly lockZoom
galvanized, to tightly connect and align AluStar- and StarTec-panels. Clamping length 8 cm. Two (2) AS-assembly locks are required per panel joint.

Uni-assembly lock

Uni-assembly lockZoom
galvanized, for stepless compensations, clamping length 22 cm or 28 cm.

Combi-lock with coupling

Combi-lock with couplingZoom
galvanized, to attach push-pull props at the panel joints of the wall formwork systems AluStar, StarTec, Mammut and Mammut 350. Clamping length 8, 10 and 12 cm.

Flange screw

Flange screwZoom
galvanized, with Dywidag thread Ø 15 mm. To attach accessories (e.g. alignment rails, brace frames, push-pull props, etc.). Length of thread 18 cm (28 cm).

ST-compensation plate

ST-compensation plateZoom
steel construction with steel sheeting, state-of-the-art surface coating. To compensate gaps of 8-20 cm, is attached to the panel with two (2) AS-assembly locks, alignment rails have to be used to bridge and align the panels with the compensation plate.

AS-timber profile

AS-timber profileZoom
timber profile with groove. To support job-built fillers of more than 14 cm or to connect job-built formwork with 21 mm forming face, is attached to standard AS/ST-panels with two (2) AS-assembly locks. Delivery and weight by pairs.

AS-alignment rail

AS-alignment railZoom
galvanized, to brace panel joints for crane ganging, to bridge problem areas, to brace compensation areas and to build stop ends (with stop end fixtures). Is attached to the formwork with flange screws.

Stop end fixture 23/40

Stop end fixture 23/40Zoom
yellow chromated. To attach alignment rails to the panels when stop ends are formed, or it is used in connection with multi-purpose panels (EcoAs, StarTec) to form outer corners or abutments. It is suited for the frame profiles of EcoAs (23 mm) and AluStar/StarTec (40 mm). A flange nut 100 or an articulated flange nut 15/120 are required in addition.

Stop end bracket 40/60

Stop end bracket 40/60Zoom
galvanized, to form stop ends, is suited for frame formwork panels with a profile width of 40 mm (AluStar/StarTec) and 60 mm (Mammut/Mammut 350), max. wall thickness 40 cm.

Plug D20

Plug D20Zoom
red, to close unused tie holes of EcoAs, AluFix, AluStar and StarTec.

Articulated flange nut 15/120

Articulated flange nut 15/120Zoom
forged, galvanized, with Dywidag thread Ø 15 mm, diameter of plate 120 mm, maximum inclination 10°, spanner width 27 mm, max. load capacity 90 kN. Reduces wear of panel coating.

Tie rod DW 15/90

Tie rod DW 15/90Zoom
uncoated, not weldable. Dywidag thread Ø 15 mm, adm. load capacity 90 kN: Used to tie panels of a double­sided formwork.

Uni-tie claw

Uni-tie clawZoom
galvanized, permits tieing directly above or beside panels. It is suited for panels with a frame profile width of 40 mm (AluStar/StarTec) and 60 mm (Mammut/Mammut 350).

Spanner SW 27

Spanner SW 27Zoom
inset yellow chromated, spanner width 27 mm. To tighten and loosen flange nuts 100, articulated flange nuts 15/120 and flange screws.

AS-crane hook

AS-crane hookZoom
to move panels. Self-locking, load capacity 15 kN (1.5 t). Always two (2) crane hooks required per gang. Please refer to Instruction Manual for application and safety test.

Crane slings Stapos

Crane slings Stapos
Crane slings for panels with a frame profile width of 40 mm or 60 mm. Four (4) crane slings are required to move and transport panel stacks. Max. stacking height 126 cm = 10 panels, max. load capacity per crane sling10 kN, max. weight of stack 2 tons (w\out illustration).

Transport angle

Transport angleZoom
to stack and transport 5 -12 frame formwork panels. Distance between holes 12 cm. Max. load capacity = 10 kN per angle, for safety reasons consider 20 kN as maximum capacity for the whole stack. It is recommended to use two (2) foldable angles and two (2) angles of the rigid type for each stack.

Scaffolding bracket

Scaffolding bracketZoom
galvanized, yellow, pluggable. It is used as working and safety scaffold, is attached to the multi-function profile and secured to the multi-function profile below by means of a flange screw 18. The planking can be mounted to the brackets. Working width approx. 90 cm (125 cm). Guard-railing post 100 or 140 is required in addition. Bracket spacing depends on type of planking (see Technical Instruction Manual).

Guard-railing post

Guard-railing postZoom
galvanized, is attached to the scaffolding bracket.

Side railing

Side railingZoom
galvanized, for scaffolding brackets.

Brace frame 250

Brace frame 250Zoom
galvanized, to align and brace the formwork. Available with or without formwork-prop connector, it consists of a push-pull prop R 250 (190-320 cm), a brace SRL 120 (90-150 cm) and a double-jointed footplate, the formwork-prop connectors are attached to the formwork with flange screws 18.

Formwork-prop connector

Formwork-prop connectorZoom
galvanized, to connect braces, brace frames and push-pull props (max. Ø 48 mm) to the multi-function profile by means of a flange screw 18. Delivery includes head bolt 16/90 and cotter pin 4.

Foundation tape

Foundation tapeZoom
galvanized, hole spacing 50 mm, hole Ø 16 mm, length 50 m, adm. tractive force 10 kN, to be cut at hole center. Together with the appropriate tensioner it serves as bottom anchoring when panels are assembled in horizontal position.

Tensioner AS/ST for foundation tape

Tensioner AS/ST for foundation tapeZoom
galvanized, to connect the foundation tape to AluStar- or StarTec-panels, it serves as bottom anchoring when panels are assembled in horizontal position. Two (2) tensioners are required per anchoring position.

Trolley for foundation tape

Trolley for foundation tape
galvanized, to transport and cut foundation tape to length, suitable for one roll, pneumatic wheels (not shown).
 
 
 © MEVA Schalungs-Systeme GmbH